Go Back  Civic Forumz - Honda Civic Forum > CFz Tech Area > Civic DIY Tutorials - Info
Reload this Page >

DIY Carbon Fiber Lamination Tutorial [Big pics, pls be patient]

Civic DIY Tutorials - Info The forum for "do-it-yourselfers". Place DIYs or links to ones that you think will be valuable in here.
Please, NO TECH QUESTIONS...DIY INSTRUCTIONS ONLY.

DIY Carbon Fiber Lamination Tutorial [Big pics, pls be patient]

Old 16-Mar-2008, 09:04 PM
  #1  
Junior Member
Thread Starter
 
Urbanconcept's Avatar
 
Join Date: Oct 2007
Posts: 4
DIY Carbon Fiber Lamination Tutorial [Big pics, pls be patient]

Ok so first off I just want to point out that the info I am presenting here is not my own. I have no idea where I found this information, but when I did I thought it was a good idea to copy and paste it into a word file. I recently came across this long lost file and thought everyone here would benefit from the sharing of this info. This is a DIY at your own risk and I am in no way, nor is the original author responsible for anything that happens to you or your parts if you should try to attempt this process. Also I haven't tried this out myself, but I am planning on it in the near future, so please don't ask me any questions about the particulars of the process.

So now that that is out of the way here goes....

Carbon Fiber interior is becoming more and more mainstream these days, so how do you stick out from all of the kits? Why customize and laminate your own parts. When done right, it can look far better than any of the kits on the market today. Here is how you do it.


The first step, obviously, is to decide what pieces you are going to laminate. The material of the piece to be laminated can also decide what resin you are to use also. A typical polyester resin WON'T stick to plastic. Some regular vinylester resins are more suited for plastics. You need to purchase supplies such as carbon fiber, sand paper, a surface prep wash (such as PrepAll), measuring and mixing containers, a couple of 2 inch wide paintbrushes, and resin. For resin, the easiest to work with while laminating an object is KleerKote from US Composites. It will stick to anything, has a uv protectant, and dries crystal clear.

Now, to prep the piece that you will be laminating. Start off by sanding with a coarse grit paper (I prefer 80). This will give the resin something to bond to. After sanding, wipe the piece down with prep wash. Using a clean towel and more prep wash, go over the entire piece once again to make sure there is no remaining residue. (resin will only stick to the piece, not to dirt or grease on that piece.) Let it dry COMPLETELY.

Mix a little bit of the KleerKote resin. using a brush, apply a layer over the piece. KleerKote has a pot life of 35 minutes, so if you are using a different resin, your times may be a little different. Wait about 15 minutes until the resin becomes tacky like glue. Pot life is also dependent on your mixture ratio, temperature and humidity.



While the resin is beginning to set on the piece, cut a piece of carbon fiber cloth for the project. Use masking tape to outline the area you will be cutting. Cut down the middle of the tape. This will keep the fabric from unraveling.



Now, after the resin is tacky to the touch, lay your carbon cloth ofer the piece. You are going to get a little sticky here. Use your fingers to press and form the carbon around all of the contours of the piece you are doing. After it fits satisfactorily, let it cure for about 1 1/2 to 2 hours. (Leave the overhang of cloth until it dries)



After it is cured to the point that the carbon will not shift when touched, mix enough kleerkote to cover the piece. Use a brush to apply a liberal coat to the piece. This will seal the carbon and greatly reduce the chance of air bubbles in the finished product. After that coat is applied, let it sit for about 40 minutes.



The next step is called a flood coat. You pour the kleerkote resin at the highest point of the piece and let it flow down. This resin is self leveling, so there isn't that much sanding to do later. Repeat this step 90 to 120 minutes apart until there is no surface texture over the weave. If you let the previous layer cure completely, you will need to lightly sand with a light grit paper (600 - 800 grit) so the next layer of resin has something to bond to. The below pic is after 2 flood coats. It will more than likely get 1 or 2 more before final sanding and buffing.



After the piece cures overnight, you can trim the excess off with a pair of fabric shears. (its only one layer of carbon afterall. ) Trim the fabric short with shears and use a Dremel to take it even with the plastic around it. One final floodcoat helps to seal everything together.



Notice the reflection of the light on the piece. This is before final wetsanding and there are still small waves in the resin.

After the piece is COMPLETELY cured, you can wetsand with 1500 grit, then 2000 grit until the surface is smooth. After that, 3M rubbing compound does a great job of taking off the haze that wetsanding leaves behind. You are now done!!



This is the piece after final wetsanding. (note how much smoother the reflection is) Just to make sure that there are no problems with this weathering and turning yellow, it is a good idea to have a paint shop spray it with a U.V. inhibitive clearcoat.
Urbanconcept is offline  
Old 16-Mar-2008, 10:18 PM
  #2  
Junior Member
 
Join Date: Dec 2007
Location: burlington
Posts: 12
nice, anyone know of any carbon fiber retailers in the GTA
geopat is offline  
Old 16-Mar-2008, 11:15 PM
  #3  
Senior Member
iTrader: (1)
 
suno_eg's Avatar
 
Join Date: Sep 2006
Location: Ukraine
Posts: 707
I would also like to know.
suno_eg is offline  
Old 17-Mar-2008, 06:59 AM
  #4  
The Infamous Kracker
iTrader: (3)
 
k_r_a_c_k_e_r's Avatar
 
Join Date: Jan 2005
Location: Mississauga
Posts: 28,418
Nice write up.
k_r_a_c_k_e_r is offline  
Old 20-Mar-2008, 01:26 AM
  #5  
Junior Member
 
Join Date: Jan 2008
Posts: 13
omg it looks beautiful, I think I'll give this a try this summer
cbrkp is offline  
Old 15-Apr-2008, 09:02 AM
  #6  
Member
iTrader: (1)
 
Join Date: Sep 2007
Posts: 83
where does one buy the resin and the cf pieces? ill do that this weekend if I can get the materials.
heishin2 is offline  
Old 15-Apr-2008, 09:10 AM
  #7  
Senior Member
 
jj2ii3344's Avatar
 
Join Date: Sep 2007
Location: Niagara Falls
Posts: 174
You can purchase pieces of large CF cloths from eBay for a relatively low price. As for the epoxy itself, the cost is quite high compared to typical polyester resin. You might be able to find them from a local marine shop.
jj2ii3344 is offline  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
imported_GHT
Honda Civic (+ other) Parts/Accessories for Sale or Trade
7
12-Dec-2006 04:22 PM
imported_JDMDC2KSERIES
Honda Civic (+ other) Parts/Accessories for Sale or Trade
2
01-Nov-2006 11:58 PM
92extremehatch
Honda Civic (+ other) Parts/Accessories for Sale or Trade
8
02-Nov-2005 07:27 PM
kuruptlx
Honda Civic (+ other) Parts/Accessories for Sale or Trade
26
14-Jul-2005 10:07 AM
imported_tyip02
Custom Honda Civic Exterior - Lighting
8
01-Jul-2005 02:45 AM


Thread Tools
Search this Thread
Quick Reply: DIY Carbon Fiber Lamination Tutorial [Big pics, pls be patient]


Contact Us - Sitemap - Advertising - Cookie Policy - Privacy Statement - Terms of Service

© 2019 MH Sub I, LLC dba Internet Brands

We are a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for us to earn fees by linking to Amazon.com and affiliated sites.